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  #1  
Old 06-26-2010, 10:24 PM
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pawtech0 pawtech0 is offline
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Default mobility scooter build

I decided to build A mobility scooter for my Mom who has MS .It has taken me a couple of months to complete but it's finally finished. Here is how it came together.
pic#1 is start of frame and axle.
pic#2 frame riser with hole for seat pin.
pic#3 machined aluminum blocks with bearings inside.
pic#4 wheel with brass bushing attached to the axle to make up drive wheel
pic#5 boat seat from walmart.
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  #2  
Old 06-26-2010, 10:32 PM
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more pics
Pic#1 frame with neck welded on and angles welded on seat riser .
pic#2 bearing blocks bolted on.
pic#3 neck with upper and lower bearings installed.
Pic#4 front fork with tire mounted.
pic#5 front fork and steering rod.
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  #3  
Old 06-26-2010, 10:43 PM
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More pics some fast forwarded to paint my Mom wanted it john deere colors I was going to paint it red.
Pic#1 rolling chassis with bushing installed for seat mount.
pic#2 with seat.
pic#3 floor support bars.
Pic#4 aluminum floor and rubber mat.
Pic#5 studs for front battery cover and aluminum plate for battery support.
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  #4  
Old 06-26-2010, 10:52 PM
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more pics
Pic#1 motor mount and first 24v geared motor but not the one I ended up with.
Pic#2 another angle of motor and mount.
Pic#3 front control pod bake and throttle levers.
Pic#4 front and rear covers made of aluminum.
Pic#5 brake disk and assembly off of a bicycle.
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  #5  
Old 06-26-2010, 10:59 PM
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more pics
Pic#1 seat bushing installed.
Pic#2 new motor 24v dc geardrive.
Pic#3 chain cogs and # 40 stainless chain.
Pic#4 cogs ang chain
Pic#5 gearbox on the motor.
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  #6  
Old 06-26-2010, 11:10 PM
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more pics
Pic#1 two lawn tractor batteries and wiring.
Pic#2 front steering stop and studs.
Pic#3 hand knobs to mount the covers they are from lawn mower handles.
Pic#4 charging port 3 pin xlr.
Pic#5 control pod 24v battery meter, light switch,key switch,forward and reverse switch and led indicators.
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  #7  
Old 06-26-2010, 11:19 PM
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more pics
Pic#1 floor mounted ,JD decals.
Pic#2 led tail lights.
Pic#3 led headlight built out of a plastic drain,an under cabinet led light and a pressure gage plastic lens and stainless ring.
Pic#4 headlight front of control pod .
Pics#5 finished scooter
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  #8  
Old 06-26-2010, 11:22 PM
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just a couple more pics.Last pic is of the charger.
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  #9  
Old 06-26-2010, 11:48 PM
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The speed of the scooter is controlled by a speed controller and a hall effects throttle the brake is also tied into the speed control so when brake level is pulled the motor power is cut .Forward and reverse is controlled by the switch on the control pod and two relays under the floor.Tires are solid rubber from tractor supply. Speed control ,throttle lever,brake lever and key switch are from electricscooterparts.com The motor and battery meter is from Ebay.I have about $300.00 in parts that I purchased most of the other stuff was just laying around.
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  #10  
Old 06-26-2010, 11:49 PM
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Wow! that is awesome. I bet your mom is in deere heaven with that scooter. Nice build and excellent presentation.
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